Kemya (Sabic)

Project Contribution

Played a key role in the successful execution of the Kemya Turnaround 2024 for the LLDPE Plant, where Southern Rock Contracting carried out the replacement of cement-lined pipe spools in Reactor 1, Reactor 2, Recovery, Finishing Area, and Catalyst Area. The project was executed in two major phases: pre-fabrication and cement lining (July 2024 to November 2024), followed by the shutdown execution phase (November 2024 to December 2024) within a critical 6-day window.

Key Responsibilities and Contributions

• Coordinated site measurement activities as per issued drawings to support accurate pre-fabrication of cement-lined pipe spools.

• Managed procurement of contractor-scope materials in line with the BOQ provided by the Project Engineer.

• Coordinated the collection of client-supplied materials from the Kemya warehouse under client scope.

• Took full responsibility for manpower mobilization and Plant ID processing for the project workforce.

• Conducted preliminary screening interviews for 400+ candidates to support large-scale manpower deployment.

• Created and managed the master manpower datasheet, ensuring accurate tracking of approvals, documentation, and mobilization status.

• Coordinated client interviews for multiple disciplines, including riggers and technicians.

• Managed employee passport control and coordination for client processing at both Southern Rock and other contractor facilities.

• Arranged and tracked safety induction programs for all selected employees before site mobilization.

• Coordinated medical examinations for deployed manpower and ensured compliance before ID processing.

• Prepared and processed all required Plant ID documentation, including Muqeem, passport, Chamber documents, and related approvals.

• Closely coordinated with the GRO to complete approval processes and ensure timely printing and release of Plant IDs.

• Planned and coordinated the mobilization of temporary office facilities and ablution facilities for site operations.

• Oversaw movement and readiness of major project equipment, including generators, welding generators, tower lights, and related site utilities.

• Coordinated third-party inspections for equipment and tools to ensure project compliance and readiness.

• Inspected and tracked pipe spools after painting and cement lining up to laydown area readiness.

• Extended support to the QC department in preparation of ITPs, procedures, and coordination of third-party DPT, RT, and hydrotesting with the client side.

• During execution, directly handled Finishing Area and Catalyst Area activities on the day shift.

• Managed timesheets for both day and night shifts during the execution phase.

• Arranged daily gate passes for mobilization of essential utilities such as food, water, and required tools during shutdown execution.